MAR 03, 2025 12:55 PM PST

New Methane Flare Tech: Efficiency Plus Combustion Stability

Can methane flare burners be advanced to produce less methane? This is what a recent study published in Industrial & Engineering Chemistry Research hopes to address as a team of researchers from the University of Michigan (U-M) and the Southwest Research Institute (SwRI) developed a methane flare burner with increased combustion stability and efficiency compared to traditional methane flare burners. This study has the potential to develop more environmentally friendly burners to combat human-caused climate change, specifically since methane is a far larger contributor to climate change than carbon dioxide.

For the study, the researchers used a combination of machine learning and novel manufacturing methods to test several designs of a methane flare burner that incorporates crosswinds to simulate real-world environments. The burner design includes splitting the methane flow in three directions while enabling oxygen flow from crosswinds to mix with the methane, enabling a much cleaner combustion. In the end, the researchers found that their design achieves 98 percent combustion efficiency, meaning it produces 98 percent less methane than traditional burners.

“A good ratio of oxygen to methane is key to combustion,” said Justin Long, who is a Senior Research Engineer at SwRI. “The surrounding air needs to be captured and incorporated to mix with the methane, but too much can dilute it. U-M researchers conducted a lot of computational fluid dynamics work to find a design with an optimal air-methane balance, even when subjected to high-crosswind conditions.”

As noted, methane is a large contributor to climate change, with approximately 60 percent of methane emissions coming from human-caused pollutants. While methane’s lifespan in Earth’s atmosphere is far shorter than carbon dioxide, 12 years to hundreds of years, respectively, the amount of atmospheric methane has doubled over the past 200 years. Therefore, this study could help curtail the amount of methane released into the atmosphere, thus making a positive contribution to human-caused climate change.

How will these new methane flare burners contribute to a cleaner environment in the coming years and decades? Only time will tell, and this is why we science!

As always, keep doing science & keep looking up!

Sources: Industrial & Engineering Chemistry Research, EurekAlert!, NASA

Featured Image Credit: Southwest Research Institute

About the Author
Master's (MA/MS/Other)
Laurence Tognetti is a six-year USAF Veteran who earned both a BSc and MSc from the School of Earth and Space Exploration at Arizona State University. Laurence is extremely passionate about outer space and science communication, and is the author of "Outer Solar System Moons: Your Personal 3D Journey".
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